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Process Engineer job in Cheshire job in Cheshire

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Job Ref:  Morson14
Employer:  Morson International
Industry:  Manufacturing
Country:  United Kingdom
City:  Cheshire
30/09/2016 20:10
To support the fibre manufacturing process from both an operational and technical standpoint
One or two production lines
  • Direct Reports - None
  • Inputs - Fibre process performance and data
  • Production volume - Approx 1100 tonnes per year
  • Asset value - A new line costs ~£15m
Process Management
  • Continuously monitor process performance on a daily basis by detailed analysis of process parameters and operational management decisions
  • By analysing this performance using appropriate manufacturing improvement techniques (such as statistical ones, RCA's, PFMEA's, 8D's) analyse for
    • Process loss trends - individual losses should remain the responsibility of the OSL
    • Customer complaints or concerns
    • Opportunities to improve rate, yield and uptime
    • Trends in product parameters
    • Opportunities to eliminate wast

  • Work with the OSL's and production manager to turn these analyses into operational improvement activities leading to better optimised Q-Setups and work instructions
  • Develop and deliver technical training packages based upon both existing and development knowledge
  • Manage technical improvement projects such as the introduction of new products or the commissioning of new pieces of equipment. This management should include all aspect from operational specification through to training and post-implementation auditing
  • Maintain manufacturing documentation that describes the latest best practice for fibre operations
  • Liase with maintenance and other site function for overhaul planning activities. Work with the OSL's to optimise the operational aspects of start up and shutdown
  • Technical knowledge of the manufacturing processes is vital as is the ability to work with a continuous chemical process. Strong interpersonal skills are key with the emphasis being on finding a practical implementation within the manufacturing teams of technical process knowledge and manufacturing techniques.
  • The Process Engineer provides continuity of knowledge of the fibre process by working with the OSL's to develop, record and disseminate learning. This will involve assimilating a wide variety of data sources from operational, technical and engineering colleagues and turning this into manufacturing knowledge.
  • Standards driven Distil operational data and principles to manufacturing standards
  • Ability to prioritise Separate the vital few from the important many
  • Analytical Able to extract key conclusions from incomplete or conflicting data
  • Team player Able to understand individual team member priorities and work with people from different functional backgrounds
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