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Manufacturing Engineer - Process Controls job in Stafford

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Job Ref:  68570166
Employer:  My Job Matcher
Country:  United Kingdom
City:  Stafford
Post Code:  ST17
11/10/2016 16:33
Our client, a major manufacturer based in Stafford with a globally recognised brand, has just made available a 12 month contract opportunity for a Manufacturing Engineer - Process Controls to join their Manufacturing Engineering team. The Manufacturing Engineer - Process Control role will be focussed on the improvement of process control on site. With the aim of ensuring processes are robust, capable and reliable. The successful candidate will be able to demonstrate a Hands On Approach to process control with the ability to drive process stability improvement in both Machining and Assembly environments. Activities will focus on Current process in terms of Process controls (Poke Yoke, IPV, New Technologies etc.) The Current Process Control Documentation will require improvement to ensure it is Correct, Driving Stability / Reliability and that all PFMEA RPNs are identified for current or future actions. Activity Prioritisation will be driven based on the Built In Quality (BiQ) Key Defect and Rework Time concerns within the Production Environment. Key Responsibilities of the Manufacturing Engineer - Process Controls Manage and Develop a Team of process improvement engineers in process control techniquesOperate in an Engine Machining and Assembly Production EnvironmentWork with the Quality Assurance Team to ensure that process improvement is focused on Key Defect / High Rework Time causal areas within the Production EnvironmentWork with Product Engineering team to identify critical characteristics and measure process to ensure it is capableDevelop further SPC and Cp / CpK CapabilityUndertake a full review and improvement of current Process Flow Documents (PFD), Process Failure Mode Effect Analysis (PFMEA), Control Plans (CP) and Standard Work Instructions (SWI).Translate Quality Concerns & Key Process Characteristics into effective PFD, (PFMEA), CPs and Detailed SWIs to drive control and repeatability within the processIntroduce effective control measures (E.g. Poke Yoke, In Process Validation (IPV), New Technologies etc.) to processesWork with QA team to define key process Audit points in the process. (SWI, SPC, etc.)Understand the relationship between Advanced Product Quality Planning (APQP) and process / product introduction and improvement. Qualifications and Experience required for the Manufacturing Engineer - Process Controls 5+ years in a Process Control Engineer roleExperience of Automotive Industry Action Group (AIAG) RequirementsExperience of ISO9001 and/or TS16949Experience of APQPDesirable: 6 Sigma black belt trainedDesirable: Degree in an engineering discipline Key Competencies of the Manufacturing Engineer - Process Controls Previous experience as a process control engineerHave a strong customer focusDisplay flexibility and carry out a variety of complex tasksProactive/autonomousCoaching developmentPrevious experience of APQPPrioritisationCommunicationAnalyticalCoaching/mentoring To apply, please send us a copy of your up to date CV clearly indicating your relevant experience. Candidates must have an existing right to work in the UK and evidence of eligibility will be required. Suitable candidates will be contacted immediately.
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